Table of Contents

1. Introduction to eps sandwich panel line
2. The Function and Purpose of EPS Sandwich Panel Line
3. Key Components of an EPS Sandwich Panel Line
4. Advantages of Using EPS Sandwich Panels
5. Dongshan EPS Machinery Company Solutions
6. Numerical Analysis and Specific Parameters
7. References

Introduction to EPS Sandwich Panel Line

Expanded Polystyrene (EPS) sandwich panels are integral components in the construction industry, renowned for their durability, insulation properties, and versatility. The EPS sandwich panel line refers to the production process that combines EPS core material with rigid outer layers to form a composite building material.

The Function and Purpose of EPS Sandwich Panel Line

An EPS sandwich panel line is primarily employed to produce prefabricated panels used in walls, roofs, and flooring of buildings. The EPS core offers excellent thermal insulation while the outer layers provide structural support and protection. This production line is essential for creating panels that meet stringent safety and efficiency standards.

Key Components of an EPS Sandwich Panel Line

A standard EPS sandwich panel line consists of several critical components:

• Foaming machine for producing the EPS beads.
• Pre-expander to ensure consistent bead size and density.
• Block mold for shaping the EPS into blocks of desired dimensions.
• Cutting machine for trimming the blocks into panels.
• Laminating system for bonding outer layers to the EPS core.

Advantages of Using EPS Sandwich Panels

EPS sandwich panels offer significant benefits:

• Thermal insulation with U-values ranging from 0.19 to 0.45 W/m²K.
• Sound insulation properties, with a reduction capacity of up to 25 dB.
• Fire resistance, achieving ratings up to EI 60, depending on panel configuration.
• Lightweight and easy to install, reducing construction times by up to 30%.

Dongshan EPS Machinery Company Solutions

Dongshan EPS Machinery Company offers advanced solutions for EPS sandwich panel production. Their equipment is designed to maximize efficiency and product quality, featuring:

• Fully automated control systems for precise operations.
• High-speed production lines capable of processing up to 20 meters of panel per minute.
• Energy-efficient modules that reduce production costs by 15%.

Numerical Analysis and Specific Parameters

The performance and output of an EPS sandwich panel line are quantitatively significant. Typical production parameters include:

• Density of EPS core ranging from 10 to 35 kg/m³.
• Panel thickness options from 50 mm to 250 mm.
• Production capacity of up to 3000 square meters per shift.
• Outer layer materials, such as galvanized steel, aluminum, or fiber-cement, with thicknesses from 0.4 mm to 1.2 mm.

References

• Smith, J. (2021). Advanced Materials in Building Construction. Construction Press.
• EPS Industry Alliance. (2023). EPS Insulation Performance. Retrieved from www.epsindustry.org
• Dongshan EPS Machinery Co. Ltd. (2023). Product Catalogue. Dongshan Press.