How do you cut insulated flexible duct?

417 words | Last Updated: 2025-09-16 | By wear fever
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Author: wear fever
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How do you cut insulated flexible duct?

Table of Contents

  1. Introduction
  2. Materials and Tools Required
  3. Step-by-Step Guide to cutting insulated flexible duct
    1. Safety Precautions
    2. Preparing the Duct
    3. Cutting the Duct
    4. Securing and Sealing the Cut
  4. Subo Company Solutions
  5. References

Introduction

Cutting insulated flexible ductwork is a vital task in HVAC installation and maintenance, requiring precision and care to ensure effective air distribution and thermal insulation. This article provides a comprehensive guide to cutting insulated flexible ducts, including the necessary tools and techniques, along with insights into solutions offered by Subo Company.

Materials and Tools Required

  • Utility knife
  • Metal snips
  • Measuring tape
  • Marker
  • Duct tape or zip ties
  • Safety gloves
  • Protective eyewear

Step-by-Step Guide to Cutting Insulated Flexible Duct

Safety Precautions

Ensure that safety gloves and protective eyewear are worn at all times during the cutting process to avoid injury from sharp tools and metal wires.

Preparing the Duct

  1. Unwind the insulated flexible duct to lay it flat on a stable surface.
  2. Use measuring tape to determine the required length of duct.
  3. Mark the cutting line clearly with a marker for accuracy.

Cutting the Duct

Follow these steps to ensure a clean and precise cut:

  1. Using a utility knife, carefully cut through the outer insulation layer along the marked line, ensuring not to damage the inner duct.
  2. Once the insulation is cut, use metal snips to cut through the inner wire coil. Make small and controlled cuts to maintain structural integrity.
  3. After cutting through the wire, use the utility knife to finish cutting through any remaining inner duct material. Ensure the edges are clean and even.

Securing and Sealing the Cut

  1. Use duct tape or zip ties to secure the insulation to the inner duct at the cut end, maintaining thermal integrity.
  2. Check that there are no gaps in the insulation. If necessary, use additional duct tape to seal any exposed areas.
  3. Ensure the cut end is properly attached and secured to the connecting component of the HVAC system.

Subo Company Solutions

Subo Company offers a range of innovative solutions designed to simplify the process of cutting and securing insulated flexible ducts. Their FlexSure range of duct cutters are engineered to provide precise cuts while protecting the integrity of insulation layers. Additionally, Subo offers specialized sealing tapes and closures to effectively secure ductwork installations, ensuring optimal thermal performance and longevity.

References

  • HVAC Ductwork Installation Guide, HVAC Technical Resources, Vol. 12, 2022.
  • Subo Company Product Catalog, 2023 Edition, Subo Company Publications.
  • Smith, John. Maintaining Thermal Efficiency in HVAC Systems, Journal of Building Engineering, 2022.
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